SimpliMet 4000 Compression Hot Mounting Machine
SimpliMet 4000
Compression Hot Mounting Machine
The SimpliMet 4000 Compression Mounting Press is a state-of-the-art hot mounting machine engineered to produce high-quality specimen mounts efficiently. Designed for versatility, it accommodates mount sizes ranging from 1 to 1.5 inches (25 to 50mm), catering to diverse metallographic sample preparation needs.
Key Features of SimpliMet 4000
- High Efficiency and Rapid Sample Preparation:
- SmartCool Cooling System: Quickly cools samples, reducing cycle time and improving productivity.
- Duplex Spacer Technology: Enables dual mounting, allowing users to create two mounts simultaneously.
- Automatic compression ensures consistent, high-quality results with every cycle.
- Versatile and Durable Design:
- Compatible with thermoplastic mounting media for transparent and edge-retaining mounts.
- Processes mount sizes ranging from 1 inch (25mm) to 1.5 inches (50mm).
- Designed for long-lasting performance, even in demanding laboratory settings.
- User-Friendly Control Panel:
- Simplified operation with an intuitive interface for easy setup and monitoring.
- One-button start for quick and efficient mounting cycles.
- Real-time status updates ensure users can track the process at a glance.
- Compact and Space-Saving:
- Compact dimensions (12.25 inches wide), ideal for labs with limited workspace.
- Multiple machines can be easily positioned side by side for high-volume workflows.
- Unmatched Sample Edge Retention:
- Creates polished mounts with excellent edge retention for precise metallographic analysis.
- Ideal for applications that require highly detailed microstructural examinations.
Applications of SimpliMet 4000
- Metallography Labs: Perfect for preparing samples for microscopic analysis.
- Quality Control: Ensures consistency and accuracy in industrial sample preparation.
- Research and Development Labs: Ideal for material testing and innovation processes.
Why Choose the SimpliMet 4000?The SimpliMet 4000 sets a new standard for automatic compression mounting, offering high efficiency, reliable performance, and unparalleled user convenience. It’s engineered to handle thermoplastic mounting media, ensuring samples are protected and accurately prepared for metallographic evaluation.
For enhanced performance, combine the SimpliMet 4000 with Buehler’s premium mounting materials to achieve a flawless finish every time.
Specifications :-
| Feature | Details |
|---|---|
| Operation | Automatic Electrohydraulics |
| Mounting Mold Sizes | English: 1in, 1.25in, 1.5in Metric: 25mm, 30mm, 40mm, 50mm |
| Mounting Parameters | |
| Pressure | 1000 – 4400psi (70 – 300 bars), +/- 10% Adjustable in 50psi (5bar) increments Preload pressure: 350psi (24bar) |
| Heat Time | User-selectable from 1-20 minutes |
| Heating Temperature | 120°F – 420°F (50°C – 220°C) |
| Heating Power | 1500 Watt @ 115VAC / 1900 Watt @ 230VAC |
| Cooling Time | User-selectable: 1-30 minutes, adjustable in 10-second increments Smart Cool: Automatically cools until the sample temperature reaches 40°C |
| Thermoplasmic Function | Automatically sets correct parameters for thermoplastic resins and cools the mount in a controlled, linear fashion |
| Noise Level | Max 62 dB at 1 meter from the front of the machine |
| Working Environment | |
| Temperature | 40°F – 104°F (5°C – 40°C) |
| Humidity | 30% – 90% non-condensing |
| Electrical and Water Specifications | |
| Voltage/Frequency | 85-264VAC, 50/60Hz, 1 phase |
| Water Inlet | 1/4in OD tubing or 3/8in OD tubing |
| Water Outlet | Drain: 1/4in ID x 1/3in OD hose Vent: 1/4in ID x 1/2in OD hose |
| Physical Dimensions | |
| Length | 26.00in [660mm] |
| Length (Rear to Front Feet) | 21.25in [540mm] |
| Width | 12.25in [311mm] |
| Height (Closed) | 19.62in [498mm] |
| Height (Open) | 20.62in [524mm] |
| Weight | 120lbs [54kg] |
| Compliance | CE, PSE, RoHS, WEEE |
SimpliMet 4000 Compression Hot Mounting
Machine
| Part Number | Voltage |
|---|---|
| 20-1011-5001 with 1in Mold | 85-264VAC, 50/60Hz |
| 20-1011-5025 with 25mm Mold | 85-264VAC, 50/60Hz |
| 20-1011-5125 with 1.25in Mold | 85-264VAC, 50/60Hz |
| 20-1011-5030 with 30mm Mold | 85-264VAC, 50/60Hz |
| 20-1011-5150 with 1.5in Mold | 85-264VAC, 50/60Hz |
| 20-1011-5040 with 40mm Mold | 85-264VAC, 50/60Hz |
| 20-1011-5050 with 50mm Mold | 85-264VAC, 50/60Hz |
