SimpliMet 4000 Compression Hot Mounting Machine

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SimpliMet 4000

Compression Hot Mounting Machine

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SimpliMet 4000

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The SimpliMet 4000 Compression Mounting Press is a state-of-the-art hot mounting machine engineered to produce high-quality specimen mounts efficiently. Designed for versatility, it accommodates mount sizes ranging from 1 to 1.5 inches (25 to 50mm), catering to diverse metallographic sample preparation needs.

Key Features of SimpliMet 4000

High Efficiency and Rapid Sample Preparation:
1. SmartCool Cooling System: Quickly cools samples, reducing cycle time and improving productivity.
2. Duplex Spacer Technology: Enables dual mounting, allowing users to create two mounts simultaneously.
3. Automatic compression ensures consistent, high-quality results with every cycle.
Versatile and Durable Design:
1. Compatible with thermoplastic mounting media for transparent and edge-retaining mounts.
2. Processes mount sizes ranging from 1 inch (25mm) to 1.5 inches (50mm).
3. Designed for long-lasting performance, even in demanding laboratory settings.
User-Friendly Control Panel:
1. Simplified operation with an intuitive interface for easy setup and monitoring.
2. One-button start for quick and efficient mounting cycles.
3. Real-time status updates ensure users can track the process at a glance.
Compact and Space-Saving:
1. Compact dimensions (12.25 inches wide), ideal for labs with limited workspace.
2. Multiple machines can be easily positioned side by side for high-volume workflows.
Unmatched Sample Edge Retention:
1. Creates polished mounts with excellent edge retention for precise metallographic analysis.
2. Ideal for applications that require highly detailed microstructural examinations.

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Applications of SimpliMet 4000

Metallography Labs: Perfect for preparing samples for microscopic analysis.
Quality Control: Ensures consistency and accuracy in industrial sample preparation.
Research and Development Labs: Ideal for material testing and innovation processes.

Why Choose the SimpliMet 4000?

The SimpliMet 4000 sets a new standard for automatic compression mounting, offering high efficiency, reliable performance, and unparalleled user convenience. It’s engineered to handle thermoplastic mounting media, ensuring samples are protected and accurately prepared for metallographic evaluation.

For enhanced performance, combine the SimpliMet 4000 with Buehler’s premium mounting materials to achieve a flawless finish every time.

Specifications

Feature	Details
Operation	Automatic Electrohydraulics
Mounting Mold Sizes	English: 1in, 1.25in, 1.5in Metric: 25mm, 30mm, 40mm, 50mm
Mounting Parameters
Pressure	1000 – 4400psi (70 – 300 bars), +/- 10% Adjustable in 50psi (5bar) increments Preload pressure: 350psi (24bar)
Heat Time	User-selectable from 1-20 minutes
Heating Temperature	120°F – 420°F (50°C – 220°C)
Heating Power	1500 Watt @ 115VAC / 1900 Watt @ 230VAC
Cooling Time	User-selectable: 1-30 minutes, adjustable in 10-second increments Smart Cool: Automatically cools until the sample temperature reaches 40°C
Thermoplasmic Function	Automatically sets correct parameters for thermoplastic resins and cools the mount in a controlled, linear fashion
Noise Level	Max 62 dB at 1 meter from the front of the machine
Working Environment
Temperature	40°F – 104°F (5°C – 40°C)
Humidity	30% – 90% non-condensing
Electrical and Water Specifications
Voltage/Frequency	85-264VAC, 50/60Hz, 1 phase
Water Inlet	1/4in OD tubing or 3/8in OD tubing
Water Outlet	Drain: 1/4in ID x 1/3in OD hose Vent: 1/4in ID x 1/2in OD hose
Physical Dimensions
Length	26.00in [660mm]
Length (Rear to Front Feet)	21.25in [540mm]
Width	12.25in [311mm]
Height (Closed)	19.62in [498mm]
Height (Open)	20.62in [524mm]
Weight	120lbs [54kg]
Compliance	CE, PSE, RoHS, WEEE